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- Email : natesh95@hotmail.com
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SHUTTLE KILNS
FOR FIRNG REFRACTORY MATERIALS, ROLLER, INSULATOR, CATALYSTE, SUBSTRATES, OTHERS TECHNICAL CERAMICS
Intermittent kilns are exceptionally flexible and adaptable to a variety of product ranges. Their advantage is in economic sintering of the different products and loads. Shuttles kilns, allow for frequent change in firing cycles and load density for different products. These types of kilns facilitate mass production even with frequent changes in shape and size. H.E.R.O KILNS’ sintermittent kilns can be used for many application sand products. These kilns can be operated economically with different fuels as well as heated under oxidation, reduction or inert atmosphere.
We design these kilns specially for production of technical ceramics like: structural and electronic,Multilayer, Catalysts and filters for the automobile and chemical industries, Bioprothesis or high alumina Al2 O3 and zirconium products as well as any kind of refractory like: silica, refractory clay, high alumina (Al2 O3) and zirconium (ZrO2),ceramic bound magnesite, chromium magnesite, dolomite and magnesia spinel brick, magnesium calcium zirconium brick etc. The firing temperature range is from 1000°C to 1850°C. The effective volume for sintering starts at approx 1m3 and is not limited in larger constructions. As so far the largest plant has an effective setting volume of 180m3 .
H.E.R.O KILNS intermittent kiln design incorporates a number of innovative solutions:
Δ Minimizing fuel consumption thanks to H.E.R.O KILNS high speed combustion system based on high velocity burners and application of secondary and / or preheated combustion air
Δ With pulse or modulate firing
Δ High temperature preheated combustion air to 600°C
Δ High level lining design for optimizing the fuel consumption, improving the temperature uniformity and saving cooling time
Δ Providing precise and flexible operation of the kiln and optimal product quality by microprocessor control system
Ceramic Membrane – Shuttle kiln Specification – gas fired Kiln:16000C
| Sr. no | Item | Specification offered |
| 1 | Project Name | 1600℃ High Temperature Roller Suspension Firing Kiln |
| 2 | Maximum Firing Temperature | 1600℃, 24~30 hours. Temperature drop in 48 hours . One firing for each five days. |
| 3 | Controlling Means | Fully-automatic Control |
| 4 | Fuel | Natural Gas (NG) |
| 5 | Internal Size of Kiln | Length1200mm×Width1200mm×Height2000mm, i.e. 3 m3 |
| 6 | The Roller-firing | Furnace adopt Hang well type structure |
| 7 | Kiln Top | The top could be lifted and moved. |
| 8 | Output | Calculated by roller of ø37×1200mm, 200 pieces per firing cycle |
| 9 | Exhaust and Chimney | A 16.5 Meter high Chimney will be supplied and installed |
| 10 | Blowers | Exhaust Blowers as per following Technical details will be supplied: 3 Phase motor – Capacity 18.5KW, 420 V±10%, 50Hz. Combustion Support Blower as per following Technical details will be provided: 3 Phase motor – Capacity 11KW, 420 V±10%, 50Hz. |
| 11 | Safety Control System | General：PLC controlled The logic sequence control of the kiln combustion system, the valve, and the production safety interlock control is designed to meet the safety requirements for the gas fuel. The system guarantees the safety of the kiln equipment and personnel in the condition of normal operation. Automatic alarm system for abnormal temperature increase with fuel and air cut off system Abnormal equipment and human error operation system (non-destructive operation). , |
H.E.R.O KILNS experts have many years of experience with ceramic rollers / pipes.
We are able to offer you a wide range of kilns in a flat roof design with useful kiln height up to
6.5 meters. H.E.R.O KILNS kilns with their own highly efficient burner system and sophisticated control system
provide you:
Δ Low energy consumption
Δ Perfect temperature uniformity and excellent heat flow distribution
Δ Excellent atmosphere control during the firing cycle
Δ High productivity and constant quality of products
Contact for more details. info@hkwnil.com
H.E.R.O KILNS’ sintermittent kilns can be used for many application sand products. These kilns can be operated economically with different fuels as well as heated under oxidation, reduction or inert atmosphere.
We design these kilns specially for production of technical ceramics like: structural and electronic,Multilayer, Catalysts and filters for the automobile and chemical industries, Bioprothesis or high alumina Al2 O3 and zirconium products as well as any kind of refractory like: silica, refractory clay, high alumina (Al2 O3) and zirconium (ZrO2),ceramic bound magnesite, chromium magnesite, dolomite and magnesia spinel brick, magnesium calcium zirconium brick etc. The firing temperature range is from 1000°C to 1850°C. The effective volume for sintering starts at approx 1m3 and is not limited in larger constructions. As so far the largest plant has an effective setting volume of 180m3 .
H.E.R.O KILNS intermittent kiln design incorporates a number of innovative solutions:
Δ Minimizing fuel consumption thanks to H.E.R.O KILNS high speed combustion system based on high velocity burners and application of secondary and / or preheated combustion air
Δ With pulse or modulate firing
Δ High temperature preheated combustion air to 600°C
Δ High level lining design for optimizing the fuel consumption, improving the temperature uniformity and saving cooling time
Δ Providing precise and flexible operation of the kiln and optimal product quality by microprocessor control system
Ceramic Membrane – Shuttle kiln Specification – gas fired Kiln:16000C
| Sr. no | Item | Specification offered |
|---|---|---|
| 1. | Project Name | 1600℃ High Temperature Roller Suspension Firing Kiln |
| 2. | Maximum Firing Temperature | 1600℃, 24~30 hours. Temperature drop in 48 hours . One firing for each five days. |
| 3. | Controlling Means | Fully-automatic Control |
| 4. | Fuel | Natural Gas (NG) |
| 5. | Internal Size of Kiln | Length1200mm×Width1200mm×Height2000mm, i.e. 3 m3 |
| 6. | The Roller-firing | Furnace adopt Hang well type structure |
| 7. | Kiln Top | The top could be lifted and moved. |
| 8. | Output | Calculated by roller of ø37×1200mm, 200 pieces per firing cycle |
| 9. | Exhaust and Chimney | A 16.5 Meter high Chimney will be supplied and installed |
| 10. | Blowers | Exhaust Blowers as per following Technical details will be supplied: |
| 3 Phase motor – Capacity 18.5KW, 420 V±10%, 50Hz. | ||
| Combustion Support Blower as per following Technical details will be provided: | ||
| 3 Phase motor – Capacity 11KW, 420 V±10%, 50Hz. | ||
| 11. | Safety Control System | General：PLC controlled |
| The logic sequence control of the kiln combustion system, the valve, and the production safety interlock control is designed to meet the safety requirements for the gas fuel. The system guarantees the safety of the kiln equipment and personnel in the condition of normal operation. | ||
| Automatic alarm system for abnormal temperature increase with fuel and air cut off system | ||
| Abnormal equipment and human error operation system (non-destructive operation). , |
H.E.R.O KILNS experts have many years of experience with ceramic rollers / pipes.
We are able to offer you a wide range of kilns in a flat roof design with useful kiln height up to
6.5 meters. H.E.R.O KILNS kilns with their own highly efficient burner system and sophisticated control system provide you:
Δ Low energy consumption
Δ Perfect temperature uniformity and excellent heat flow distribution
Δ Excellent atmosphere control during the firing cycle
Δ High productivity and constant quality of products
Contact for more details. info@hkwnil.com
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